Aluminum Density: Values, Alloy Variation and Weight Formulas

Quick answer: Pure aluminum has a density of about 2.70 g/cm³ (2,700 kg/m³ or approximately 0.0975 lb/in³) near room temperature. Commercial alloy density varies slightly with composition, so use the alloy-specific value when weight, balance or freight calculations are critical.

Common Units for Aluminum Density

Unit Approximate value for pure aluminum Use
g/cm³ 2.70 Laboratory and material-property tables
kg/m³ 2,700 Metric volume and engineering calculations
lb/in³ 0.0975 Imperial part-volume calculations
lb/ft³ 168.5 Large-volume and freight estimates

Why Alloy Density Is Not Exactly the Same

Alloying elements change mass per unit volume. Values for 2xxx, 5xxx, 6xxx and 7xxx alloys can differ enough to matter in large structures or precision mass calculations. Temper normally changes mechanical properties much more than density, but the material specification and trusted alloy data should still be used.

Weight Formulas for Common Product Forms

Form Volume formula Weight calculation
Sheet / plate length × width × thickness volume × density
Round bar π × diameter² / 4 × length volume × density
Round tube π × (OD² − ID²) / 4 × length volume × density
Rectangular bar width × thickness × length volume × density

Keep all dimensions in a consistent unit system. For tube, calculate ID from OD and twice the wall thickness only when the nominal dimensions and tolerances support that assumption. Actual shipment weight also includes cut-length variation, tolerances, packaging and quantity.

Worked Metric Example

For a 1,000 mm × 500 mm × 10 mm plate, volume is 5,000,000 mm³, or 0.005 m³. Using 2,700 kg/m³ gives an estimated mass of 13.5 kg. This is a nominal estimate; the actual alloy density and thickness tolerance change the result.

Common Calculation Errors

  • Mixing millimetres and metres without conversion
  • Using 2.70 as kg/cm³ instead of g/cm³
  • Using solid-bar volume for a tube
  • Ignoring alloy-specific density in precision designs
  • Treating nominal dimensions as measured shipment dimensions

Information Needed for a Weight Quote

  • Alloy and temper
  • Product form and dimensions
  • Dimension basis and tolerances
  • Cut length and quantity
  • Whether theoretical or actual weight controls commercial terms

Send alloy, dimensions, tolerance and quantity for a product-specific weight and RFQ review.

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Post time: Jul-15-2025